Item Description

Components unit reducer gearbox machining with Carbon steel shaft Production

Feature of CNC parts
1. Precision Cnc stainless metal elements strictly in accordance to customer’s drawing,packing and high quality request
2. Tolerance: Can be held in +/-.005mm
three. The most superior CMM inspector to make certain the high quality
four. Knowledgeable technological innovation engineers and properly educated employees
5. Rapidly and well timed supply. Speedily&expert service
six. Give consumer professional suggestion while in the process of client creating to preserve costs.Our freight cost is often thirty-fifty% reduce than customer’s
7. Consumers can use PAYPAL and other on the internet payment system to pay out a small volume of sample payment to shorten the sample manufacturing time
8. High quality assurance in accordance with ISO9001:2015 and ISO13485:2016

Materials Available for CNC Machining

Material Stainless steel SS201 SS303 SS304 SS316 seventeen-4PH SUS440C
Steel  Q235 20#-forty five#  etc
Brass  C36000(C26800)  C37700(HPb59) C38500(HP6 fifty eight) C27200(CuzN37)and so forth
Iron 1213 12L14 1215 and so on
Bronze C51000 C52100 C5400etc
Aluminum Al6061 Al6063 Al7075 AL5052 and many others
Alloy A2 D2 SKD11 DF2 XW/5 ASP-23

Conditions and Conditons 

Our Processing CNC machining, CNC milling and turning, drilling, grinding, , stamping, tapping, 
Area finish Difficult Coating Black Anodize Distinct Anodize  Hard Chrome ,Distinct Zinc Plasma Niride
Tolerance .005mm
QC Program one hundred% inspection ahead of shipment
Drawing structure DWG/ IGS/ Phase/Stage,/IGES/X-T/PDF and and so forth.
Packaging Standard package / Carton box or Pallet / As for every tailored technical specs
Payment Conditions 1) Western Union for samples expense or quite modest order
two) one hundred% T/T in advance when volume significantly less than 1000USD
three) 50% deposit, fifty% stability by T/T before shipment when order volume from 3000USD to 5000USD.
4) 30% deposit, 70% harmony by T/T prior to cargo when buy volume in excess of 5000USD.
5) L/C payment term for huge quantity buy is appropriate.
Trade phrases EXW, FOB, CIF, As for every customer’s request
Shipment Terms one) -100kg: specific & air freight precedence
2) >100kg: sea freight precedence
three) As per tailored requirements
Observe

All CNC machining elements are personalized made according to customer’s drawings or samples, no inventory.If you have any CNC machining elements to be made, you should really feel free to deliver your kind drawings/samples to us anytime by e mail.

 
 

KGL Equipment&Electronics Co., Ltd.(KGL) was launched in 2013, an independent non-public enterprise that built-in R&D, production, product sales and services.KGL is concentrated on CNC precision machining areas, primarily used in the field of robotics, communications, health-related, automation, and custom made-created complex elements and custom made-made equipment.The main competitiveness is rapid reaction capability, high quality assurance method and price manage capability.We provide price-included solutions to consumers by means of more technical supporting, high good quality item and quick response company processing.So customers will be more concentrated on their possess enterprise and thus boost client value.

KGL Machinery&Electronics Co., Ltd.Now has substantial precision 3 axis CNC vertical machining heart, 4 axis machining center, 5 axis machining heart imported from ZheJiang , precision grinding equipment, precision wire-lower, EDM and CNC lathe about fifty models.The Max machining range is 2100*1600*800mm, and the machining precision can be attained to .005mm.The inspection instrument has CMM, profile projector, electronic micro dial, high gauge, ID &OD micrometer, and so on.Expert and seasoned administration, engineers, inspectors and creation staff is about 80.The primary processing resources contain cast iron, extruded material, steel, aluminum alloy, copper, stainless metal and a variety of engineering plastics.

Our firm is aiming at “professional good quality and CZPT support”.We have handed ISO9001:2015 and ISO13485:2016 quality management method certification.The firm has usually been oriented by client desire and respect for abilities, continuously boost their strength, increase support degree and top quality.With a lot of European and American, Asian and domestic consumers, we have proven lengthy-time period very good partnership with common development.Sincerely count on to be a part of hands with you to develop the long term.

                                               ISO13485:2003                                                                                                            ISO9001:2008

Q1:Are you a manufacturer?
A1:Indeed, we are a medium measurement ISO13485/ISO9001 certificated manufacturer with a wide selection of superior gear.Warmly welcome to go to our factory so that you can make sure this stage.

Q2:What is the MOQ?
A2:Bare minimum Get Quantity is 1 piece/established.If you demand far more qty,the cost can be far more competitive.

Q3:Can you do the mass creation?
A3:Indeed,we are a factory which can give service of precision CNC machining, quick prototyping, wire cutting, tooling developing and and so on.Following you affirm the samples, we can start off mass production.It is really convienient for buyers to
Decide on us as a one-quit solution supplier.

This autumn:Which 3D drawing files must go with the equipment?
A4:CNC machines only go through *IGS,*STP,*Action,*IGES,*X-T format, for *STL structure,it goes with 3D printer and SLA.

Q5:Is it feasible to know how are my products likely on without going to your organization?
A5:We will supply a detailed production schedule and send out weekly studies with photos or films which present the machining progress.

Q6:Will my drawings be safe after sending to you?
A6:Of course, we will hold them well and not launch to third get together without having your permission.

Q7:What shall we do if we do not have drawings?
A7:You should send out your sample to our manufacturing facility,then we can copy or provide you much better answers.Make sure you deliver us photos or drafts with dimensions(Duration,Hight,Width),CAD or 3D file will be made for you if positioned order.

Thank you very considerably for looking through, and warmly welcome to inquiry or pay a visit to us.
If any issue make sure you truly feel free of charge to make contact with.

 

US $30-100
/ Piece
|
20 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, OEM
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Shunting
Gear Shape: OEM
Step: Double-Step

###

Samples:
US$ 300/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Material Stainless steel SS201 SS303 SS304 SS316 17-4PH SUS440C
Steel  Q235 20#-45#  etc
Brass  C36000(C26800)  C37700(HPb59) C38500(HP6 58) C27200(CuzN37)etc
Iron 1213 12L14 1215 etc
Bronze C51000 C52100 C5400etc
Aluminum Al6061 Al6063 Al7075 AL5052 etc
Alloy A2 D2 SKD11 DF2 XW/5 ASP-23

###

Our Processing CNC machining, CNC milling and turning, drilling, grinding, , stamping, tapping, 
Surface finish Hard Coating Black Anodize Clear Anodize  Hard Chrome ,Clear Zinc Plasma Niride
Tolerance 0.005mm
QC System 100% inspection before shipment
Drawing format DWG/ IGS/ STEP/STEP,/IGES/X-T/PDF and etc.
Packaging Standard package / Carton box or Pallet / As per customized specifications
Payment Terms 1) Western Union for samples cost or very small order
2) 100% T/T in advance when amount less than 1000USD
3) 50% deposit, 50% balance by T/T before shipment when order amount from 3000USD to 5000USD.
4) 30% deposit, 70% balance by T/T before shipment when order amount over 5000USD.
5) L/C payment term for big amount order is acceptable.
Trade terms EXW, FOB, CIF, As per customer’s request
Shipment Terms 1) 0-100kg: express & air freight priority
2) >100kg: sea freight priority
3) As per customized specifications
Note

All CNC machining parts are custom made according to customer’s drawings or samples, no stock.If you have any CNC machining parts to be made, please feel free to send your kind drawings/samples to us anytime by email.

 
 

US $30-100
/ Piece
|
20 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, OEM
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Shunting
Gear Shape: OEM
Step: Double-Step

###

Samples:
US$ 300/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Material Stainless steel SS201 SS303 SS304 SS316 17-4PH SUS440C
Steel  Q235 20#-45#  etc
Brass  C36000(C26800)  C37700(HPb59) C38500(HP6 58) C27200(CuzN37)etc
Iron 1213 12L14 1215 etc
Bronze C51000 C52100 C5400etc
Aluminum Al6061 Al6063 Al7075 AL5052 etc
Alloy A2 D2 SKD11 DF2 XW/5 ASP-23

###

Our Processing CNC machining, CNC milling and turning, drilling, grinding, , stamping, tapping, 
Surface finish Hard Coating Black Anodize Clear Anodize  Hard Chrome ,Clear Zinc Plasma Niride
Tolerance 0.005mm
QC System 100% inspection before shipment
Drawing format DWG/ IGS/ STEP/STEP,/IGES/X-T/PDF and etc.
Packaging Standard package / Carton box or Pallet / As per customized specifications
Payment Terms 1) Western Union for samples cost or very small order
2) 100% T/T in advance when amount less than 1000USD
3) 50% deposit, 50% balance by T/T before shipment when order amount from 3000USD to 5000USD.
4) 30% deposit, 70% balance by T/T before shipment when order amount over 5000USD.
5) L/C payment term for big amount order is acceptable.
Trade terms EXW, FOB, CIF, As per customer’s request
Shipment Terms 1) 0-100kg: express & air freight priority
2) >100kg: sea freight priority
3) As per customized specifications
Note

All CNC machining parts are custom made according to customer’s drawings or samples, no stock.If you have any CNC machining parts to be made, please feel free to send your kind drawings/samples to us anytime by email.

 
 

The Importance of an Agricultural Gearbox

The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.
agriculturalparts

Bevel gearboxes

A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.

CZPT gearboxes

There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
agriculturalparts

Closed-loop seals

A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.

Surface finish

An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
agriculturalparts

Cost

Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
China Precision Unit Reducer Gearbox Machining Accessories Manufacturing     agricultural machinery gearboxesChina Precision Unit Reducer Gearbox Machining Accessories Manufacturing     agricultural machinery gearboxes
editor by czh 2023-01-31