Product Description

INI high torque planetary gearbox excavator final drive

Product structure:

 

 IKY series final drive for excavator were developed by us . We own the intellectual property right.   It has an integrated structure with radial piston motor, gearbox and integral oil distributor with control vlaves. It results in compact design, reduced cost and higher reliability and transmission efficiency. 

 

 

Main features:

  • high efficiency of startup and operation
  • high reliability
  • can be directly connect with the chain wheel of the CZPT drive
  • compact and elegant figure

 

Application:

 

They can be used in track/ wheel drives on construction vehicles, track vehicles ,crawler excavators, drillers, road header ,road roller, coal mining. They are popular in Chinese market, and they are gaining popularity in international market, such as Singapore, India, Korea and Holand.

 

Specification:

 

IKY 2.52.5A series

Model no.

Torque(N.m)

Speed (r/min)

Ratio

Pressure(Mpa)

Total Dis.

(ml/r)

Weight

(KG)

Rated

Max.

Rated

Max.

IKY2.52.5A-3600D1202

6000

7500

0.4~32

19

14

17

3629

80

IKY2.52.5A-3200D1202

6000

7500

0.4~38

19

16

19.5

3154

80

IKY2.52.5A-2900D1202

6000

7500

0.4~42

19

17

21

2869

80

IKY2.52.5A-2500D1202

6000

7500

0.4~46

19

19

24

2451

80

IKY2.52.5A-2200D1202

6000

7500

0.4~50

19

22

28

2185

80

IKY2.52.5A-1600D1202

4670

5840

0.4~58

19

22

28

1634

80

IKY2.52.5A-1400D1202

4571

5030

0.4~63

19

22

28

1406

80

IKY2.52.5A-5200D1202

6000

7500

0.4~23

27

10

13

5157

80

IKY2.52.5A-4500D1202

6000

7500

0.4~27

27

12

15.5

4482

80

IKY2.52.5A-4100D1202

6000

7500

0.4~30

27

13

17

4077

80

IKY2.52.5A-3500D1202

6000

7500

0.4~32

27

16

20.5

3483

80

 

IKY 2.52.5B series

Model no.

Torque(N.m)

Speed (r/min)

Ratio

Pressure(Mpa)

Total Dis.

(ml/r)

Weight

(KG)

Application

(Ton)

Rated

Max.

Rated

Max.

IKY2.52.5B-4600D2402

9600

12000

0.25~32

24

17

21

4584

100

8-10

IKY2.52.5B-4000D2402

9600

12000

0.25~33

24

19

23

3984

100

8-10

IKY2.52.5B-3600D2402

9600

12000

0.25~36

24

20

25

3624

100

8-10

IKY2.52.5B-3100D2402

9500

12000

0.25~42

24

23

29

3096

100

8-10

IKY2.52.5B-2800D2402

8470

10600

0.25~45

24

23

29

2760

100

8-10

IKY2.52.5B-2100D2402

6330

7920

0.25~50

24

23

29

2064

100

8-10

 

 

 

Our Services

 

1. One year warranty from delivery

2. Free components for replacement within warranty period

3. Professional solution provider

4. Free technical support at any time

5. Customer training is available.

6. On-site installation and commissioning is available.

 

 

 

Company Information

 

  •  Company Introduction

 

240,000 m3, 700 employees, ISO9001:2008 & ISO14001:2004 certified.

 

Established in 1996, we’re 1 of leading manufacturers in China who are specialized in designing and manufacturing  hydraulic winches, hydraulic motors, hydraulic slewing drives,  planetary gearboxes, travel motors and wheel motors, hydraulic capstans, hydraulic power units, and hydraulic pumps. 
 
With strong research and development capability, we have achieved 14 invention patents and 30 practical innovation patents.
Meanwhile, we have more than 250 sets of advanced production and inspection equipment to ensure the quality of 
our products. 

 
Our products have been widely used in Offshore Application, Agriculture Industry, Fishing Equipment, Construction Machinery, 
Petroleum Industry, Coal Mining, Geological Prospection, Marine Application, Metallurgical Engineering, Light Industry, 
as well as Environmental Protection and other industries. 
 
As a trustworthy manufacturer and supplier, we have a dominating market share in China, and we also enjoy an increasing 
market share worldwide.  Our products have been exported to:

 

-Europe: UK, Austria, Netherlands, Germany, Sweden
-North America: USA, Canada
-South America: Brazil, Argentina
-Russia, Australia,Turkey, Southeast Asia, Middle East, India, Korea and other countries in the world.

 

 

  •  Factory overview

 

  •   Factory overview

When the input speed is 3000rpm

Power(W) Gear Ratio
 1/3  1/5  1/9   1/15   1/20   1/25   1/35   1/45   1/81
50 B B B B B B B C C
100 B B B B B B C C D
200 B B C C C C C D E
400 B C C C C C D E  
750 C C D D D D E E  
1000 D D E E E E      
1500 D D E E          
2000 D E E E          
2500 E E E            
3000 E E E            
3500 E E              
4000 E E              
4500 E                
5000 E                

 

B type: M5*10     C type: M6*12 (or M8*16)    
D typr: M8*16 (M6*12)     E type: M10*20    

Our Services

 

1. One year warranty from delivery

2. Free components for replacement within warranty period

3. Professional solution provider

4. Free technical support at any time

5. Customer training is available.

6. On-site installation and commissioning is available.

 

Company Information

 

  •  Company Introduction

 

240,000 m3, 700 employees, ISO9001:2008 & ISO14001:2004 certified.

 

Established in 1996, we’re 1 of leading manufacturers in China who are specialized in designing and manufacturing  hydraulic winches, hydraulic motors, hydraulic slewing drives,  planetary gearboxes, travel motors and wheel motors, hydraulic capstans, hydraulic power units, and hydraulic pumps. 
 
With strong research and development capability, we have achieved 14 invention patents and 30 practical innovation patents.
Meanwhile, we have more than 250 sets of advanced production and inspection equipment to ensure the quality of 
our products. 

 
Our products have been widely used in Offshore Application, Agriculture Industry, Fishing Equipment, Construction Machinery, 
Petroleum Industry, Coal Mining, Geological Prospection, Marine Application, Metallurgical Engineering, Light Industry, 
as well as Environmental Protection and other industries. 
 
As a trustworthy manufacturer and supplier, we have a dominating market share in China, and we also enjoy an increasing 
market share worldwide.  Our products have been exported to:

 

-Europe: UK, Austria, Netherlands, Germany, Sweden
-North America: USA, Canada
-South America: Brazil, Argentina
-Russia, Australia,Turkey, Southeast Asia, Middle East, India, Korea and other countries in the world.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Oscillating Base Type
Step: Four-Step
Customization:
Available

|

Customized Request

agriculturalparts

The Importance of an Agricultural Gearbox

The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.

Bevel gearboxes

A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.

CZPT gearboxes

There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
agriculturalparts

Closed-loop seals

A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.

Surface finish

An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
agriculturalparts

Cost

Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
China wholesaler Excavator Combine Harvester Wheel Drive Gearbox   with Good quality China wholesaler Excavator Combine Harvester Wheel Drive Gearbox   with Good quality
editor by CX 2023-11-13