Item Description

At CZPT Industry, we use the newest machining engineering with a vast variety of abilities to satisfy your requires. Our producing amenities consist of 3-5 axis milling, lathes, grinding, etc, and state of the artwork metrology. With these devices, we produce complicated parts in the most efficient and precise way. Our manufacturing capabilities allow us to create your component from prototype to mass production for the most precise of positions. 

 

Precision Machining is the most crucial sector in CZPT Industry, we have been a dependable producing supplier in this area for in excess of 15 years. We have developed an impeccable status on top quality, customer services and employing state-of-the-art tools. Our skills has created us the Greatest in Top quality and Innovation.

Machining Services
 

Other aid equipments incorporate:
Milling device, Drilling device, Centerless Grinding machine, Exterior Cylindrical Grinding equipment, etc.

Inspection equipment:
Vernier Caliper, Micrometer, Top Gage, Hardness Tester, Two-dimensional image measuring instrument, TESA Micro-Hite
three hundred, Mitutoyo surface Roughness Tester, Mitutoyo CMM and Ultrasonic Cleaner.

FAQ

Q1: Are you a trading organization or a company?

Maker.
 

Q2: How extended is your delivery time?

Normally, the samples supply is ten-15 days and the guide time for the official order is 30-45 times.
 

Q3: How lengthy will it get to estimate the RFQs?

Generally, it will consider 2-3 days.
 

This fall: Do you provide samples?

Indeed, the samples will be free of charge if  the cost is not too substantial.
 

Q5: Which nations around the world are your goal markets?

The usa, Canada, Europe, Australia and New Zealand.
 

Q6: Do you have expertise of doing organization with abroad buyers?

Of course, we have in excess of 10 several years exporting expertise and 95% of our merchandise had been exported to abroad marketplace. We specialised in the substantial quality OEM elements, we
are common with the regular of ANSI, DIN, ISO, BS, JIS, and so forth..
 

Q7: Do you have reference consumers?

Indeed, we have been appointed as the supplier of Parker(United states) and ITW(United states of america) because 2012. “Provide the prime high quality precision machined areas” is our administration philosophy, ON TIME and EVERYTIME.

Processing Method	CNC Milling, CNC Turning, Turning-Milling Machining, Micro Machining, Grinding, Boring, Tapping.
Material	Stainless Steel, Alloy Steel, Carbon Steel, Free-cutting Steel, Brass, Copper, Aluminum, POM, PTFE.
Finish Treatment	Polishing, Sand Blasting, Anodizing, Zinc Plating, Nickel Plating, Blackening, QPQ, Painting, etc..
Tech. Standard	ANSI, ASTM, DIN, JIS, BS, GB, ISO, etc..
Application	Medical, Aerospace, Millitary, Instrument, Optics, Food Equipment, AUTO Parts, Furniture, etc..

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Equipment Description	Workpiece Dimensions	Processing Accuracy	Quantities	Brand
3-axis machining center	Max. 1000 x 1200mm	+/-0.01mm	6	DMG
4-axis machining center	Max. 1000 x 1500mm	+/-0.01mm	4	DMG
5-axis machining center	Max. 1000 x 1500mm	+/-0.01mm	2	DMG
CNC lathe	Max. diameter 100mm	+/-0.01mm	20	SMTCL
General lathe	Max. diameter 500mm	+/-0.05mm	2	SMTCL
Turning-Milling machine	Max. diameter 100mm	+/-0.01mm	6	DMG
Longitudinal lathe	Max. diameter 30mm	+/-0.01mm	6	TSUGAMI
Automatic lathe	Max. diameter 20mm	+/-0.02mm	30	TY
CNC Swiss Lathe	Max. diameter 20mm	+/-0.01mm	6	TSUGAMI

Processing Method	CNC Milling, CNC Turning, Turning-Milling Machining, Micro Machining, Grinding, Boring, Tapping.
Material	Stainless Steel, Alloy Steel, Carbon Steel, Free-cutting Steel, Brass, Copper, Aluminum, POM, PTFE.
Finish Treatment	Polishing, Sand Blasting, Anodizing, Zinc Plating, Nickel Plating, Blackening, QPQ, Painting, etc..
Tech. Standard	ANSI, ASTM, DIN, JIS, BS, GB, ISO, etc..
Application	Medical, Aerospace, Millitary, Instrument, Optics, Food Equipment, AUTO Parts, Furniture, etc..

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Equipment Description	Workpiece Dimensions	Processing Accuracy	Quantities	Brand
3-axis machining center	Max. 1000 x 1200mm	+/-0.01mm	6	DMG
4-axis machining center	Max. 1000 x 1500mm	+/-0.01mm	4	DMG
5-axis machining center	Max. 1000 x 1500mm	+/-0.01mm	2	DMG
CNC lathe	Max. diameter 100mm	+/-0.01mm	20	SMTCL
General lathe	Max. diameter 500mm	+/-0.05mm	2	SMTCL
Turning-Milling machine	Max. diameter 100mm	+/-0.01mm	6	DMG
Longitudinal lathe	Max. diameter 30mm	+/-0.01mm	6	TSUGAMI
Automatic lathe	Max. diameter 20mm	+/-0.02mm	30	TY
CNC Swiss Lathe	Max. diameter 20mm	+/-0.01mm	6	TSUGAMI

Worm Gear Motors

Worm gear motors are often preferred for quieter operation because of the smooth sliding motion of the worm shaft. Unlike gear motors with teeth, which may click as the worm turns, worm gear motors can be installed in a quiet area. In this article, we will talk about the CZPT whirling process and the various types of worms available. We’ll also discuss the benefits of worm gear motors and worm wheel.

worm gear

In the case of a worm gear, the axial pitch of the ring pinion of the corresponding revolving worm is equal to the circular pitch of the mating revolving pinion of the worm gear. A worm with one start is known as a worm with a lead. This leads to a smaller worm wheel. Worms can work in tight spaces because of their small profile.
Generally, a worm gear has high efficiency, but there are a few disadvantages. Worm gears are not recommended for high-heat applications because of their high level of rubbing. A full-fluid lubricant film and the low wear level of the gear reduce friction and wear. Worm gears also have a lower wear rate than a standard gear. The worm shaft and worm gear is also more efficient than a standard gear.
The worm gear shaft is cradled within a self-aligning bearing block that is attached to the gearbox casing. The eccentric housing has radial bearings on both ends, enabling it to engage with the worm gear wheel. The drive is transferred to the worm gear shaft through bevel gears 13A, one fixed at the ends of the worm gear shaft and the other in the center of the cross-shaft.

worm wheel

In a worm gearbox, the pinion or worm gear is centered between a geared cylinder and a worm shaft. The worm gear shaft is supported at either end by a radial thrust bearing. A gearbox’s cross-shaft is fixed to a suitable drive means and pivotally attached to the worm wheel. The input drive is transferred to the worm gear shaft 10 through bevel gears 13A, one of which is fixed to the end of the worm gear shaft and the other at the centre of the cross-shaft.
Worms and worm wheels are available in several materials. The worm wheel is made of bronze alloy, aluminum, or steel. Aluminum bronze worm wheels are a good choice for high-speed applications. Cast iron worm wheels are cheap and suitable for light loads. MC nylon worm wheels are highly wear-resistant and machinable. Aluminum bronze worm wheels are available and are good for applications with severe wear conditions.
When designing a worm wheel, it is vital to determine the correct lubricant for the worm shaft and a corresponding worm wheel. A suitable lubricant should have a kinematic viscosity of 300 mm2/s and be used for worm wheel sleeve bearings. The worm wheel and worm shaft should be properly lubricated to ensure their longevity.

Multi-start worms

A multi-start worm gear screw jack combines the benefits of multiple starts with linear output speeds. The multi-start worm shaft reduces the effects of single start worms and large ratio gears. Both types of worm gears have a reversible worm that can be reversed or stopped by hand, depending on the application. The worm gear’s self-locking ability depends on the lead angle, pressure angle, and friction coefficient.
A single-start worm has a single thread running the length of its shaft. The worm advances one tooth per revolution. A multi-start worm has multiple threads in each of its threads. The gear reduction on a multi-start worm is equal to the number of teeth on the gear minus the number of starts on the worm shaft. In general, a multi-start worm has two or three threads.
Worm gears can be quieter than other types of gears because the worm shaft glides rather than clicking. This makes them an excellent choice for applications where noise is a concern. Worm gears can be made of softer material, making them more noise-tolerant. In addition, they can withstand shock loads. Compared to gears with toothed teeth, worm gears have a lower noise and vibration rate.

CZPT whirling process

The CZPT whirling process for worm shafts raises the bar for precision gear machining in small to medium production volumes. The CZPT whirling process reduces thread rolling, increases worm quality, and offers reduced cycle times. The CZPT LWN-90 whirling machine features a steel bed, programmable force tailstock, and five-axis interpolation for increased accuracy and quality.
Its 4,000-rpm, 5-kW whirling spindle produces worms and various types of screws. Its outer diameters are up to 2.5 inches, while its length is up to 20 inches. Its dry-cutting process uses a vortex tube to deliver chilled compressed air to the cutting point. Oil is also added to the mixture. The worm shafts produced are free of undercuts, reducing the amount of machining required.
Induction hardening is a process that takes advantage of the whirling process. The induction hardening process utilizes alternating current (AC) to cause eddy currents in metallic objects. The higher the frequency, the higher the surface temperature. The electrical frequency is monitored through sensors to prevent overheating. Induction heating is programmable so that only certain parts of the worm shaft will harden.

Common tangent at an arbitrary point on both surfaces of the worm wheel

A worm gear consists of two helical segments with a helix angle equal to 90 degrees. This shape allows the worm to rotate with more than one tooth per rotation. A worm’s helix angle is usually close to 90 degrees and the body length is fairly long in the axial direction. A worm gear with a lead angle g has similar properties as a screw gear with a helix angle of 90 degrees.
The axial cross section of a worm gear is not conventionally trapezoidal. Instead, the linear part of the oblique side is replaced by cycloid curves. These curves have a common tangent near the pitch line. The worm wheel is then formed by gear cutting, resulting in a gear with two meshing surfaces. This worm gear can rotate at high speeds and still operate quietly.
A worm wheel with a cycloid pitch is a more efficient worm gear. It reduces friction between the worm and the gear, resulting in greater durability, improved operating efficiency, and reduced noise. This pitch line also helps the worm wheel engage more evenly and smoothly. Moreover, it prevents interference with their appearance. It also makes worm wheel and gear engagement smoother.

Calculation of worm shaft deflection

There are several methods for calculating worm shaft deflection, and each method has its own set of disadvantages. These commonly used methods provide good approximations but are inadequate for determining the actual worm shaft deflection. For example, these methods do not account for the geometric modifications to the worm, such as its helical winding of teeth. Furthermore, they overestimate the stiffening effect of the gearing. Hence, efficient thin worm shaft designs require other approaches.
Fortunately, several methods exist to determine the maximum worm shaft deflection. These methods use the finite element method, and include boundary conditions and parameter calculations. Here, we look at a couple of methods. The first method, DIN 3996, calculates the maximum worm shaft deflection based on the test results, while the second one, AGMA 6022, uses the root diameter of the worm as the equivalent bending diameter.
The second method focuses on the basic parameters of worm gearing. We’ll take a closer look at each. We’ll examine worm gearing teeth and the geometric factors that influence them. Commonly, the range of worm gearing teeth is one to four, but it can be as large as twelve. Choosing the teeth should depend on optimization requirements, including efficiency and weight. For example, if a worm gearing needs to be smaller than the previous model, then a small number of teeth will suffice.