Product Description
Product Description
Substantial Effectiveness Appropriate Angle Motor Reducer gearbox for Conveyor Belt
(1) Enter manner: coupled motor, belted motor, input shaft or connection flange.
(2) Right angle output.
(3) Compact structure.
(4) Rigid tooth encounter.
(5) Carrying increased torque, substantial loading capacity.
(6) High precision equipment, ensuring the unit to run stably, clean transmission.
(7) Lower noise, extended lifespan.
(8) Big overlap coefficient, abrasion resistant.
Programs:
The items are widely used in electric power, coal, cement, metallurgy, harbor, agriculture, shipping and delivery, lifting, atmosphere defense, stage, logistic, weaving, paper making, gentle industry, plastics and other locations.
Rewards:
1. All input/ output shafts are plated so that can stop them to rusting.
2. The shaft mounts have labyrinth sealing on the conveyor finish and input shaft finish so that the oil seal is protected from contamination.
3. Higher performance.
Our gearbox models now are in higher load capability as the gears have been redesigned.
4. Robust capacity of being overloaded.
Our gearbox units now are in larger load ability as the gears have been redesigned.
5. Prolonged provider life.
Life of principal elements of gearbox (except sporting parts) need to not be much less than twenty, 000 several hours.
six. Anti-leaking oil.
The front conclude of the shaft mount has a hub protect to defend the entrance oil seal as effectively as relocating component of the gearbox.
7. Basic construction and practical to be set up and maintained
8. Modest volume
9. Broadly application
In depth Photographs
K collection equipment units are obtainable in the subsequent styles:
KAZ..Y..Limited-flange-mounted helical-bevel gear units with hollow shaft
K…Y…Foot-mounted helical-bevel gear units with solid shaft
KAT…Y…Torque-arm-mounted helical-bevel gear units with hollow shaft
KAB…Y…Foot-mounted helical-bevel equipment units with hollow shaft
K(KF,KA,KAF,KAB,KAZ)S…Shaft enter helical-bevel equipment units
KA…Y…Helical-bevel gear models with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)R..Y..Combinatorial helical-bevel equipment models
KF…Y…Flange-mounted helical-bevel equipment models with reliable shaft
KA(K, KF ,KAF ,KAZ)S…R…Shaft input combinatorial helical-bevel equipment models
KAF…Y…Flange-mounted helical-bevel equipment models with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)…Y…When equipping the user’s motor or the particular 1 ,the flange is necessary to be related
Product Parameters
| Rated Electricity | .18KW~200KW |
| Rated Torque | Up to 50000N.m |
| Gear Arrangement | Bevel Helical Hardened Gearbox |
| Input Pace | 50HZ or 60HZ of 4Pole,6Pole and 8pole |
| Ratio | 5.36~192.eighteen |
| Installation Type | Flange Mounted, Foot Mounted or Torque Arm Mounted |
Structure:
| K(-) |
K(A) | K(F) | Input power range | Output speed | Output torque |
| Foot-mounted | Hollow shaft output |
Flange-mounted | .18-200kw | .1-270r/min | Up to 50000Nm |
Input electricity score and optimum torque:
| Measurement |
38 | 48 | 58 | sixty eight | seventy eight | 88 | ninety eight | 108 | 128 | 158 | 168 | 188 |
| Framework |
K KA KF KAF KAZ KAT KAB | |||||||||||
| Input energy ranking(kw) |
.18~ 3. |
.18~ 3. |
.eighteen~ 5.5 |
.18~ five.5 |
.37~ eleven |
.seventy five~ 22 |
1.3~ thirty |
three~ 45 |
seven.5~ 90 |
11~ 160 |
11~ two hundred |
18.5~ two hundred |
| Ratio | 5.36~ 106.38 |
five.eighty one~ 131.87 |
six.57~ one hundred forty five.fifteen |
seven.14~ 44.79 |
7.22~ 192.18 |
7.19~ 197.27 |
eight.ninety five~ a hundred seventy five.47 |
eight.seventy four~ 141.ninety three |
eight.68~ 146.07 |
12.sixty six~ 150.03 |
seventeen.35~one 64.forty four |
seventeen.97~ 178.37 |
| Optimum Torque(N.m) |
200 | four hundred | 600 | 820 | 1550 | 2770 | 4300 | 8000 | 13000 | 18000 | 32000 | 50000 |
Equipment device excess weight:
| Measurement |
38 | 48 | fifty eight | 68 | 78 | 88 | 98 | 108 | 128 | 158 | 168 | 188 |
| Excess weight |
11 | twenty | 27 | 33 | 57 | eighty five | one hundred thirty | 250 | 380 | 610 | 1015 | 1700 |
The weights are mean values, only for reference.
Highest torque means the largest 1 of the maximum torque connected to the various ratio for the specified dimension.
Certifications
Packaging & Shipping
Organization Profile
Our Advantages
| Pre-sale solutions | one. Pick tools product. |
| 2.Style and manufacture items in accordance to clients’ particular requirement. | |
| 3.Practice complex individual for consumers | |
| Services during marketing | one.Pre-check out and accept goods ahead of delivery. |
| 2. Help clients to draft fixing ideas. | |
| After-sale services | one.Support clientele to get ready for the very first building plan. |
| two. Teach the very first-line operators. | |
| three.Take initiative to remove the difficulties swiftly. | |
| 4. Give technological exchanging. |
FAQ
If you have any demand from customers for our products you should truly feel free of charge to make contact with me.
|
US $50-2,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery, Industry |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Right Angle |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
###
| Rated Power | 0.18KW~200KW |
| Rated Torque | Up to 50000N.m |
| Gear Arrangement | Bevel Helical Hardened Gearbox |
| Input Speed | 50HZ or 60HZ of 4Pole,6Pole and 8pole |
| Ratio | 5.36~192.18 |
| Installation Form | Flange Mounted, Foot Mounted or Torque Arm Mounted |
###
| K(-) |
K(A) | K(F) | Input power range | Output speed | Output torque |
| Foot-mounted | Hollow shaft output |
Flange-mounted | 0.18-200kw | 0.1-270r/min | Up to 50000Nm |
###
| Size |
38 | 48 | 58 | 68 | 78 | 88 | 98 | 108 | 128 | 158 | 168 | 188 |
| Structure |
K KA KF KAF KAZ KAT KAB | |||||||||||
| Input power rating(kw) |
0.18~ 3.0 |
0.18~ 3.0 |
0.18~ 5.5 |
0.18~ 5.5 |
0.37~ 11 |
0.75~ 22 |
1.3~ 30 |
3~ 45 |
7.5~ 90 |
11~ 160 |
11~ 200 |
18.5~ 200 |
| Ratio | 5.36~ 106.38 |
5.81~ 131.87 |
6.57~ 145.15 |
7.14~ 44.79 |
7.22~ 192.18 |
7.19~ 197.27 |
8.95~ 175.47 |
8.74~ 141.93 |
8.68~ 146.07 |
12.66~ 150.03 |
17.35~1 64.44 |
17.97~ 178.37 |
| Maximum Torque(N.m) |
200 | 400 | 600 | 820 | 1550 | 2770 | 4300 | 8000 | 13000 | 18000 | 32000 | 50000 |
###
| Size |
38 | 48 | 58 | 68 | 78 | 88 | 98 | 108 | 128 | 158 | 168 | 188 |
| Weight |
11 | 20 | 27 | 33 | 57 | 85 | 130 | 250 | 380 | 610 | 1015 | 1700 |
###
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| 2. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| 4. Provide technical exchanging. |
|
US $50-2,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery, Industry |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Right Angle |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
###
| Rated Power | 0.18KW~200KW |
| Rated Torque | Up to 50000N.m |
| Gear Arrangement | Bevel Helical Hardened Gearbox |
| Input Speed | 50HZ or 60HZ of 4Pole,6Pole and 8pole |
| Ratio | 5.36~192.18 |
| Installation Form | Flange Mounted, Foot Mounted or Torque Arm Mounted |
###
| K(-) |
K(A) | K(F) | Input power range | Output speed | Output torque |
| Foot-mounted | Hollow shaft output |
Flange-mounted | 0.18-200kw | 0.1-270r/min | Up to 50000Nm |
###
| Size |
38 | 48 | 58 | 68 | 78 | 88 | 98 | 108 | 128 | 158 | 168 | 188 |
| Structure |
K KA KF KAF KAZ KAT KAB | |||||||||||
| Input power rating(kw) |
0.18~ 3.0 |
0.18~ 3.0 |
0.18~ 5.5 |
0.18~ 5.5 |
0.37~ 11 |
0.75~ 22 |
1.3~ 30 |
3~ 45 |
7.5~ 90 |
11~ 160 |
11~ 200 |
18.5~ 200 |
| Ratio | 5.36~ 106.38 |
5.81~ 131.87 |
6.57~ 145.15 |
7.14~ 44.79 |
7.22~ 192.18 |
7.19~ 197.27 |
8.95~ 175.47 |
8.74~ 141.93 |
8.68~ 146.07 |
12.66~ 150.03 |
17.35~1 64.44 |
17.97~ 178.37 |
| Maximum Torque(N.m) |
200 | 400 | 600 | 820 | 1550 | 2770 | 4300 | 8000 | 13000 | 18000 | 32000 | 50000 |
###
| Size |
38 | 48 | 58 | 68 | 78 | 88 | 98 | 108 | 128 | 158 | 168 | 188 |
| Weight |
11 | 20 | 27 | 33 | 57 | 85 | 130 | 250 | 380 | 610 | 1015 | 1700 |
###
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| 2. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| 4. Provide technical exchanging. |
Choosing an Agricultural Gearbox
An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.
Bevel gearbox
When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.
Closed-loop seals
If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.
Quality of materials
Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.
Durability
Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
editor by czh 2022-12-30