Product Description
EP-BGB8 Agricultural gearbox Lawn mower series
If you buy a new lawn mower, you should know the gearbox. Several types of mowers have different gearboxes. You should also know about locking differential, hydrostatic transmission, and pulley. This is important because these components affect speed. However, it is not necessary to know all about them. Some of the main functions of these mowers are listed below.
Hydrostatic transmission
If you are looking for a mower with excellent performance and durability, you may need to consider the hydrostatic transmission. The hydrostatic transmission allows you to easily adjust the mower’s speed by adjusting the amount of fluid sent to the drive motor. To start driving forward, simply move the swashplate lever forward. To reverse, you must pull back. In addition to convenience, hydrostatic mowers are often more expensive than manual transmissions. And they usually use more fuel than manual transmissions.
Compared with automatic transmission, the hydrostatic transmission uses fluid to transmit power to the driving wheels. Since the hydrostatic pump uses oil instead of a belt, it is easier to maintain than the manual pump. And they have a much longer life than manual transmissions. These mowers are ideal for small lawns but not suitable for large landscaping projects, but if you want continuous power, the hydrostatic transmission may be the best choice.
Drive pulley
If your mower is not running, you may need to replace the drive pulley. The drive pulley is an integral part of the mower’s drive system, which is often ignored, making it the main maintenance target. It is easy to replace the drive pulley, but the correct installation and maintenance of the drive belt will play a vital role. These pulleys can be used separately from the engine, and detailed installation instructions and schematic diagrams are attached.
The drive pulley is another standard part of the mower’s drive system. When the engine pulley is located above the blade, it uses a belt to transmit power from the engine to the drive shaft. The drive belt rotates the drive pulley, which moves the mower. In more advanced mowers, the transmission shaft starts to rotate as soon as the engine is started, but the mower will not move until you push the lever. The transmission shaft on the tractor mower is connected to the engine crankshaft through a Kevlar belt. The horizontal axis is a common failure point of walking mowers, but you can take some measures to prevent them.
locking differential
The locking differential on the transmission mower can extend the service life of the tractor and help you cut more grass on uneven terrain.
This function effectively locks the left and right wheels together, so they do not rotate wildly. It can also prevent the front wheels from getting stuck on hills or slopes. The following is how to release the wheel differential lock. Simply turn the control lever to the “unlock” position and release the accelerator pedal briefly to release the slip clutch.
Generally, lawnmowers with a locked differential have an automatic clutch to prevent rear wheels from slipping. The result is maximum power and CHINAMFG propulsion. This function is necessary for those who often mow the lawn or do other heavy work. However, these mowers are not suitable for the most rugged terrain. Therefore, many consumers avoid buying these mowers. Thankfully, some models are equipped with a locking differential as standard.
Drive belt tensioner
The drive belt is a belt that transmits power to the wheels of the mower. The belt tension must be uniform regardless of the relative position of the mower. To achieve this, various types of belt tensioners have been developed over the years. Using excessive tension may cause excessive wear of the belt and shorten its life. Proper tensioning helps reduce the risk of belt detachment during sudden acceleration or deceleration. Premature breakage of the mower belt may be caused by wear or failure of the belt, jamming of the pulley, or burrs on the pulley. In addition, jamming of the pulley or interference along the belt route may cause mechanical failure. To repair or replace worn belts, first, check for faulty belts. If these are the only causes of premature belt breakage, replace the drive belt.
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PRODUCT PARAMETERS |
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ITEM |
EP-BGB8 |
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Ratio |
1:1/1.67:1 |
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Teeth |
22/15/15/25 |
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Module |
5.08/4.0 |
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Power(HP) |
30 |
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Rated Input |
540 rpm |
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Input/Output Description |
13/8Z6/13/8Z6 |
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Weight(N.W) |
18 Kg |
Application of mower gearbox
The manufacturers replace OEM gearboxes on 5 ‘, 6’, and 7 ‘rotary cutters: work saver, hawking, international, WAC, giant bee, LMC, King Kutter, Midwest, servis, Bush hog, Howse, etc. Please check whether the size is suitable.
Usage Scenario of Lawn Mower Gearbox
We Also Supply PTO Shaft
other gearboxes
Agricultural Gearbox Production Workshop
HangZhou Ever-power Transmission Machinery Co., Ltd. was established in 2006. The company is located in ZHangZhoug HangZhou, with 90 employees, an area of 3800 meters, and an annual output value of 40 million yuan. The company is committed to the R & D, manufacturing, and personnel training of various gearboxes, reducers, and construction machinery, including spiral bevel gearbox, spur gearbox, worm gearbox, and cylindrical gearbox. It also includes a variety of high-pressure cast valve body and shell products. Its products are used in various applications, such as agricultural mowers, snow sweepers, fertilizer applicators, grain conveyors, industrial equipment, oil mining machinery, marine industrial equipment, and hydraulic engineering components. More than 95% of its products are exported to Europe, the United States, and Australia. Asia and Canada. The company has robust technology and R & D capabilities, produces reliable and high-quality products, pursues a unique business philosophy, and enjoys a high reputation in the manufacturing industry. Welcome to contact us by phone or email.
HangZhou Ever-power Transmission Machinery Co., Ltd. was established in 2006. The company is located in ZHangZhoug HangZhou, with 90 employees, an area of 3800 meters, and an annual output value of 40 million yuan. The company is committed to the R & D, manufacturing, and personnel training of various gearboxes, reducers, and construction machinery, including spiral bevel gearbox, spur gearbox, worm gearbox, and cylindrical gearbox. It also includes a variety of high-pressure cast valve body and shell products. Its products are used in various applications, such as agricultural mowers, snow sweepers, fertilizer applicators, grain conveyors, industrial equipment, oil mining machinery, marine industrial equipment, and hydraulic engineering components. More than 95% of its products are exported to Europe, the United States, and Australia. Asia and Canada. The company has robust technology and R & D capabilities, produces reliable and high-quality products, pursues a unique business philosophy, and enjoys a high reputation in the manufacturing industry. Welcome to contact us by phone or email.
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Type: | Agricultural Gearbox |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Case Studies: Successful Implementations of Agricultural Gearboxes
Several case studies highlight the successful integration of agricultural gearboxes in farming machinery:
- Case Study 1: Tractor Versatility
A farm in the Midwest implemented tractors equipped with adjustable gearboxes. The gearboxes allowed the tractors to seamlessly switch between plowing, planting, and harvesting tasks. The ability to customize speed and torque ratios improved efficiency and reduced the need for multiple machines.
- Case Study 2: Orchard Management
An orchard in California utilized specialized gearboxes in its mechanized harvesters. These gearboxes facilitated controlled movement and precise positioning of the harvesters among trees. The adaptability of the gearboxes enabled the harvesters to navigate the orchard’s uneven terrain while minimizing damage to trees and fruit.
- Case Study 3: Precision Planting
A farm in Europe integrated precision planting machinery with gearboxes that offered adjustable gear ratios. This allowed for precise control over seed placement and depth. The gearboxes played a vital role in achieving uniform crop emergence and optimizing seed-to-soil contact.
- Case Study 4: Multi-Tasking Implements
A farming cooperative in Australia utilized multi-tasking implements equipped with versatile gearboxes. These implements could seamlessly switch between tasks such as plowing, harrowing, and fertilizing. The gearboxes’ ability to manage torque and speed ratios ensured optimal performance across various tasks.
- Case Study 5: Soil Conservation
A farm in Africa adopted gearboxes in its soil conservation practices. By attaching specialized implements with adjustable gearboxes to their tractors, the farm effectively controlled soil erosion and improved water infiltration rates. The gearboxes allowed for precise adjustments based on soil type and slope.
These case studies illustrate the impactful role of agricultural gearboxes in enhancing efficiency, versatility, and productivity across a spectrum of farming applications.
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
Contribution of Agricultural Gearboxes to Tractor Functionality
An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:
- Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
- Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
- Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
- Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
- Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.
Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.
Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.
editor by CX 2024-04-13